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Continuous Ribbon Mixer Manufacturer

What is Continuous Ribbon Mixer?

A Continuous Ribbon Mixer is a type of horizontal type continuous mixing equipment in which Feed Material is continuously being feed from Feed point and after completion of mixing inside U trough, the final mixed product can be continuously collected from outlet.
The continuous type ribbon mixer consist of either single helical or double helical type ribbons rotating in opposite directions to mix the materials. The ribbons are fabricated and designed as per the characteristics of material to move the material both horizontally and vertically, ensuring that all the feed ingredients are thoroughly mixed and continuously discharged from discharge point.

Here's how a Continuous Ribbon Mixer works:

  • Loading: The ingredients are loaded into the U shape trough of Mixer via Feed point or Feed hopper which is given at the starting point of U shape tank.

  • Mixing: The ribbons begin to rotate, moving the material in opposite directions. As the ribbons rotate, they also move vertically, ensuring that all the ingredients are mixed together.

  • Discharge: The mixed material is then discharged through a discharge gate which is located from the end point of U shape tank at the bottom of the mixer but .

  • Repeat: The process can be repeated as needed to achieve the desired level of mixing.

  • The ribbons in a ribbon mixer can be designed in different shapes and sizes to suit different mixing applications. The mixer can also be customized with different speed settings, heating or cooling systems, and other features to meet specific process requirements.

  • Overall, a continuous ribbon mixer is a versatile and efficient mixing solution that is widely used in a variety of industries, including food, pharmaceuticals, chemicals, and more.

MATERIAL OF CONSTRUCTION


CONTACT PARTS: OPTIONS

  • A) AISI 316 GRADE STAINLESS STEEL
  • B) AISI 304 GRADE STAINLESS STEEL
  • C) MILD CARBON STEEL

NON CONTACT PARTS: OPTIONS

  • A) AISI 316 GRADE STAINLESS STEEL
  • B) AISI 304 GRADE STAINLESS STEEL
  • C) MILD CARBON STEEL

SALIENT FEATURES OF CONTINUOUS RIBBON MIXER:-


  • The Fast mixing and Higher output
  • Rapid Medium to High shear Mixing
  • Higher Residence Time Adjustment
  • Triple Convective Mixing Effect
  • Energy Efficient & Environment-Friendly Sanitary design
  • Minimum retention or residue
  • Less Energy consumption
  • Less Heat Generation
  • Longer life of the equipment
  • Noiseless & Vibration Less Operation,
  • Input Nozzles on the Top cover for Material Feeding
  • Discharge- Manual or Pneumatic Operated Valve
  • Safety features like emergency shutdown and Limit switch
  • Branded Motor
  • Powerful Gear Reducer drive with best Service Factor and higher power transmission capabilities
  • High-Quality Control Panel with many important features for R&D

OPTIONAL FEATURES :-


  • Spraying Nozzles
  • Heating/Cooling Jacket
  • CAPACITY AVAILABLE: 1000 LITER to 10000 LITER

USE AND APPLICATION OF CONTINUOUS RIBBON MIXER


  • BATCH SIZE from 1000 liters to 10000 Liter
  • Soft-Gentle mixing of dry solid segregates
  • Blending of powder with liquid
  • Blending of solid with slurry, paste, and liquid additive materials
  • Uniform coating of liquids over dry solids
  • Uniform mixing and lubrication of dry granules
  • Mixing of Food powder, Spices, Seasoning, Flavors, Tea-Coffee Premix, Starch Powder, Nuclear, Chemical, Dye, Pigments, Bakery Items, Protein-Vitamin Supplements, Specialty Chemicals, Agrochemicals, Sand, Silica, Tile Adhesive, Cement.
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